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Custom Part Fabrication for Medical OEMs

Custom Thermoforming and Die Cutting for Medical Equipment & Machinery

Medical equipment components must meet high expectations for performance and consistency.

ICP partners with medical equipment and machinery OEMs to manufacture custom thermoformed components for medical equipment and machinery. 

 

Our full services for OEMs include:

  • Heavy gauge thermoforming and vacuum forming 
  • Flexible material fabrication (plastics, thermoplastics, rubbers, and foams)
  • Plastic fabrication 
  • Die-cut gaskets using flexible materials
  • Manufacturability review and analysis

When you choose ICP, you choose support for regulated, detail-driven applications.

Please note: While we can meet quality standards for medical applications, we do not manufacture implantable devices. 

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Why Thermoforming for Medical Equipment & Machinery Manufacturing?

Medical equipment and machinery often require detailed components with consistent finishes and tight tolerances. Thermoforming can support these goals, while also providing corrosion and moisture resistance.

Thermoforming for medical manufacturing supports:

  • Production of complex parts with tight tolerances
  • Smooth, cleanable surfaces that are resistant to contaminants
  • Lower tooling costs

For Medical OEMs, thermoforming provides an efficient and cost-effective manufacturing solution.

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Example Applications for Medical Equipment & Machinery

ICP supports custom fabricated parts for medical equipment and machinery. The following are common examples, not a complete list.

If your component is not listed here, it may still be a strong fit for thermoforming. ICP works closely with OEM teams to evaluate applications beyond standard use cases.

Basins
Covers and Shrouds
Dividers
Doors
Filtration Products
Guards
Heat Dissipative Products
Heat Foils

Housing Gaskets
Insulators
Interior Panels
Pads
Protective Covers
Protective Packaging
Seals
Shims

Sign Holders
Touch Screens
Trays
Washers

Case Study: Automated Endoscope Reprocessing Equipment

A medical company needed a better solution for a vital tool. This company produces Automated Endoscope Reprocessors (AERs), which require parts that are chemical resistant, be sealed tight, and withstand frequent use. They were experiencing several issues with their current part: the fitment of the doors was not smooth, vacuum holes were present on very visible surfaces and their current supplier was not offering much help.

ICP stepped in and worked closely alongside the Original Equipment Manufacturer’s engineers to arrive at solutions for their challenges.

Project results:

Improved fit, look, and function.

Scratch-resistant completed part

Ongoing manufacturability feedback and process selection partnership

Engineering Support and Review for Manufacturability

ICP doesn't design products from scratch. Instead, we do something more valuable for OEMs.

Our engineering teams actively review existing designs to identify opportunities to improve manufacturability, material selection, durability, and cost. This review can apply at the part level, assembly level, or across an entire product section.

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Frequently Asked Questions

Absolutely. Thermoformed plastic components are widely used in medical equipment and machinery for housings, panels, and protective covers.

When properly designed and manufactured, thermoformed parts can provide consistent quality, smooth surfaces, and reliable performance. ICP works with OEMs to select materials appropriate for medical environments and equipment use.

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