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Custom Part Fabrication for Powersports & Marine OEMs

Custom Thermoforming and Die Cutting for Recreation, Powersports & Marine Applications

Recreation and marine products demand components that can handle exposure, impact, vibration, and constant use. For OEMs, this means constant innovation.

ICP partners with OEMs who manufacture parts for powersports, marine, and recreational vehicles. We manufacture custom thermoformed and die-cut components that strike that perfect balance between durability, appearance, and production cost.

When you partner with ICP, you get:

  • An OEM-focused manufacturing partner
  • Support for low to mid production volumes
  • Hands-on engineering review for manufacturability

 

Our full services for OEMs include:

  • Heavy gauge thermoforming and vacuum forming
  • Flexible material fabrication (plastics, thermoplastics, rubbers, and foams)
  • Die-cut gaskets using flexible materials
  • Manufacturability review and analysis

From exterior body panels to interior housings and enclosures, we help teams move from design to production with confidence.

Trusted by...

crenlo
arctic-cat
lund
life
crestliner
rosen
donaldson
image002
tennant

Why Thermoforming for Powersports & Marine Manufacturing?

Recreation and marine OEMs operate in a space where parts must perform in harsh environments while still meeting visual and ergonomic expectations.

Thermoforming is a great fit for OEMs because it supports:

  • Large, contoured components
  • Durable parts exposed to moisture, UV, and temperature swings
  • Lower tooling costs during early production or prototyping
  • Weight reduction and corrosion resistance over metal fabricated components

For many OEMs, thermoforming provides a practical bridge between prototype and full-scale production, without locking teams into high tooling investments too early.

close up of the side of a snowmobile

 

a black skirt part

 

Example Applications for Powersports & Marine

ICP supports custom fabricated parts for a wide range of recreation, powersports, and marine components. The following are common examples, not a complete list.

If your component is not listed here, it may still be a strong fit for thermoforming. ICP works closely with OEM teams to evaluate applications beyond standard use cases.

Bumpers and Grills
Consoles
Covers
Dampeners (Noise and Vibration)
Door Panels
Engine Gaskets
Fenders
Guards
Headliners

Heat Dissipative Products
Heat Foils
Housing Gaskets
Insulators
Interior Panels
Pads
Protective Covers
Protective Packaging
Roofs

Seals
Shrouds
Skid Plates
Skid Plates/Belly Pans
Traction-Enhanced Products
Trays
UTV Roofs
Washers

Case Study: Troubleshooting Tricky TPO Consoles

Crestliner is a world-class manufacturer of fishing, sport and utility boats used by both recreational and professional fishers. However, they were running into a problem that threatened to put a stain on their glowing reputation - consoles were cracking. And it wasn't just once or twice. It was enough that they saw a huge spike in warranty claims.

They needed a solution, and they needed it yesterday. That's where ICP stepped into the picture.

Project results:

Fully-formed and impact-resistant consoles

Short lead times for production

Fulfilled order backlog quickly

Engineering Support and Review for Manufacturability

ICP doesn't design products from scratch. Instead, we do something more valuable for OEMs.

Our engineering teams actively review existing designs to identify opportunities to improve manufacturability, material selection, durability, and cost. This review can apply at the part level, assembly level, or across an entire product section.

an engineer drawing a plan for a plastic fabricated part

Frequently Asked Questions

In many applications, yes.

Thermoformed plastics can support more intricate geometries than metal without added fabrication steps, making it easier to integrate features, contours, and functional details directly into the part. In outdoor environments, plastic components also resist denting and do not corrode, which can extend product life and reduce maintenance concerns.

Thermoforming also allows for custom color to be formed directly into the part, eliminating the need for painting or secondary finishing processes. That can simplify production, reduce variability, and improve consistency across runs.

Every replacement opportunity is application-specific. ICP works with OEM teams to evaluate performance requirements, environmental exposure, and production goals before recommending a switch from metal to plastic.

Reputation Built on Quality and Experience

HAVE A QUESTION ? WE ARE HERE FOR YOU.