Large Part Thermoforming

Providing Large-Scale Parts for OEMs

Got some big plastic in your new design? Industrial Custom Products can handle it. ICP uses state-of-the-art thermoforming and vacuum-forming technologies to produce large parts for OEM customers. We can form parts as large as 8’ by 10’, up to 40” deep, and nearly .500” thick!

Why Choose Thermoforming to Manufacture Large Parts?

Choose large part thermoforming if you’re someone who likes saving time, money, and stress. Thermoforming is more cost-effective than injection molding for large scale parts.

Faster speed to market
Lower tooling costs

When you need a large plastic part that’s durable, that’s precise and that’s economical – count on large part thermoforming from Industrial Custom Products.

Why Thermoforming and Not Injection Molding?

Thermoforming holds many advantages over injection molding for plastic parts. Thermoforming is the much more cost-effective for the production of large parts.

Thermoforming

Flat sheets of thermoplastics are heated to a pliable temperature, then molded to a tool shape using suction from a vacuum.
Final pieces can be hand trimmed or trimmed with a multi-axis CNC.
Lower tooling costs & shorter lead times.
Very cost-effective for lower-volume and larger parts.

Injection Molding

Thermoplastic pellets are heated to a liquid and then injected into a mold.
Final pieces are removed from the mold.
Higher tooling costs & longer lead times.
Very cost effective for high-volume parts with a longer life cycle.

Why Choose ICP?

Documented Experience and Expertise in Thermoforming

Our reliability and quality for all part fabrication and production is what we’re known for. We are ISO 9001:2015 registered. Additionally, we can perform PPAP, CPK, First Article Inspection, and Gauge R&R Studies. That means you get what you need, when you need it.

Explore our credentials:

Quality and On-Time-Delivery Awards and Quality Report Card
ICP Product Gallery – Thermoformed and vacuum formed parts we have manufactured
ISO 9001:2015 Registration

Trimming For Large Plastic Parts on Site

We have a variety of options for trimming large plastic parts on site including CNC Plastics Routing, Die Cutting, and hand trimming. Drilling, finishing, and assembly are also offered.

several large plastic thermoformed parts for powersports equipment

Value-Added Services

Additional Production Services

Assembly
Kitting
Laminating
Hot Stamping
Special Packaging
Sonic Welding
Label Placement
Free Evaluation of Existing Parts

Large Part Thermoforming Applications

We’ve been thermoforming large, custom plastic parts since 1975. Markets served include agricultural equipment, off-road vehicles, recreational vehicles, power sports, emergency vehicles, lawn and garden equipment, construction equipment and more. Some applications for large part production have included:

Plastic Roofs
Canopies
Fenders
Dunnage/Returnable Trays
Tubs
Trailers
Lids

Ice Fishing Sleds
Shrouds
Ground Effects
Cab Interiors
RV Components
Heavy Duty Equipment Covers

Explore more past projects and large part productions through our case studies.

Industries Served

Industrial Custom Products has a long history of producing precise, innovative and cost-effective custom parts from a variety of industries. We are an ISO 9001:2015 Registered Company.

AEROSPACE
AGRICULTURE
COMMERCIAL EQUIPMENT
CONSUMER PRODUCTS
ELECTRONICS
ENERGY
FILTRATION
FITNESS
HEAVY TRUCK
LAWN & GARDEN
MEDICAL
RECREATION
RETAIL MERCHANDISING
AND MORE

Explore Industries

Full-Scale Services

Bring ICP experts to your side as you design your product and manufacturing process. Experienced ICP professionals collaborate with designers and engineers to help you meet your speed-to-market objective:

Thermoforming and Vacuum Forming (standard sized or micro parts)
CNC Plastic Routing
Die Cutting
Dieless Knife Cutting
Plastic Fabrication & Assembly
Material Selection
Design and Engineering Support

Connect With Award Winning
Engineers Today.

Send us an email or call us to speak to a live person. Ask questions or discuss your specific application, and learn how we may be able to help you.

If you are not ready to Request a Quote at this time, we can serve you in many other ways:

Ask an Engineer
Ask a Materials Expert
Request Manufacturability Feedback on the most cost-efficient manufacturing process to produce your parts

Request a Quote

Call 612-781-2255